Here’s how ‘Eco Warrior’ and ‘Gaia Capitalist’ David de Rothschild made his catamaran ‘Plastiki’ out of recycled PET bottle packaging -- turning waste into resource and into an (almost) completely recyclable boat, that he then sailed from San Francisco to Sydney.
You can read the related article I wrote earlier today here: Sailing through the Plastiki soup in search of Paradise
Chris Penfold
Plastiki - David de Rothschild's yacht made of recycled PET bottles
As we have discussed in previous posts, there is a huge and ever-increasing mountain of rubbish growing in the middle of the Pacific, like a giant festering ’soup’, much of which consists of plastic packaging waste. This has had a massive knock-on affect in the form of polluted beaches on islands throughout the South Pacific. See our previous article: Great Pacific Garbage Patch article
David de Rothschild is a man on a mission. The offspring of the wealthy banking family, he is one of a new breed of environmental crusaders and entrepreneurs that some are calling ‘Gaia capitalists’. ‘Gaia’ in mythology was the primal Greek goddess of the Earth and aptly a ‘gyre’ in oceanography is any large system of rotating ocean currents (source: Wikipedia).
To highlight the Pacific issue and raise it’s profile in mainstream media, De Rothschild decided to use his family’s high profile (& money) to build a yacht made entirely of recycled plastic bottle packaging, which he named ‘Plastiki’ (making reference and tribute to the late Thor Heyerdahl’s papyrus Kon-tiki raft which crossed the Pacific back in 1947). Over a four month period he sailed this 60ft catamaran from San Francisco to Sydney, where he landed last week. But his exploits are no shallow ploy to fill aimless days with fun and adventure.
De Rothschild and his ‘Gaia’ friends are driven by a combination of social conscience and economic pragmatism, seeking a ‘paradigm shift’ in the way we live and desecrate our planet. They espouse a new form of capitalism that factors in the environment and social wellbeing as a cost. It considers protecting the environment not only as a moral issue but as a set of design challenges to correct inefficiencies that make the capitalist system unsustainable. Waste, for example, is considered the result of inadequate thinking. If you are smarter about it, and create products that work properly, then you shouldn’t have to throw anything away at the end – should you? The group include Chad Hurley (33) who with his co-founder, sold YouTube to Google for $1.6Bn and has since ploughed some of his fortune into the Green Products Innovation Institute and Jeffrey Skoll, worth $2.4Bn, who wrote the business plan for eBay and has set up the Skoll Foundation to encourage ’social entrepreneurs’ to play a greater role in developing a better world (source: The Sunday Times).
These are ‘game changers’, who see solutions where others see problems – a new entrepreneurial revolution – one of collaboration something that de Rothschild calls ‘Planet 2.0′. So I feel that we will be hearing a lot more from this ‘band of brothers’ in the future. They mean to ‘rattle some cages’, get us all to think differently and make a real impact by influencing things at ‘the top’. They have a point! Can we really carry on the way we are? For a really ’sustainable future’, for our children and their children’s sakes, things have to change a lot quicker.What do you think?
Chris Penfold
Pharmaceutical packaging requirements can be a minefield
Do you work in the pharmaceutical industry on the ‘periphery’ of packaging, working for example in Marketing, Purchasing, Design or QA etc , and have always wanted to find out more about packaging, but without having to attend a lengthy 3 day training course? Or perhaps you are a Packaging Technologist working on toiletries or cosmetics and want to gain a better understanding pharma issues and opportunities?
If so, then this ONE DAY TRAINING COURSE could be for you!
It’s being held on 14th October 2010 in Nottingham, UK
Pharmaceutical packaging is a very specialised area with its own unique issues & problems. This one day course will provide delegates with a good basic grounding & appreciation of what is required for the packaging of pharmaceutical & healthcare products. Whether you know nothing, have a basic understanding or are familiar with the area, this course will provide you with useful knowledge and insights from experts who have each worked in the industry for over 25 years.
What will be covered:
1.Packaging component & material selection Key product requirements (Consumer, Barrier, Shelf Life & Regulatory – Child resistance, Tamper evidence, Dosing & Stability. Marketing expectations.
2. Key properties of various materials / systems Main barriers & benefits of various packaging materials, Key drivers for pack performance, Supply chain implications on the packs
3. Pack testing & evaluation Mandatory requirements for Consumer testing & Transit testing.
4. Packaging component specifications Key requirements for a specification, Control of the documents.
5. Artwork generation & control Establishing processes suitable to your business needs – Wording & Templates, Creation, Version control & authorisation.
6.Regulatory requirements Packaging data for the MA , Braille, barcodes, Child Resistance, Tamper Evidence, Readability & others – including emerging requirements (e.g. 2D data matrix barcodes). Key packaging data for the MA/Dossier (Specifications & data, Supplier details). Key requirements for Braille etc.
7. Transit packaging Considerations of risk, Establishing test programmes, Specific requirements for palletisation etc.
8. Trade /supply chain requirements Understanding the various markets & their particular requirements, Understanding trade requirements (e.g. Barcodes, Shelf Ready Trays etc).
A full set of documentation will be provided.
You can find out more and register for this event by clicking: More information on Packaging of Pharmaceuticals – a One Day Introductory Course 14th October 2010
Chris Penfold
As your training partners Design Cognition can provide all of your packaging-related training needs
We believe that the old adage that ‘your people are your most important asset’ is true. It’s fundamental that key members of staff keep pace with new technologies, best-practice processes and the continually evolving packaging regulations and standards – not an easy task for busy professionals, is it?
Additionally, it’s essential to keep a teams’ skills ‘honed’ to make sure that they are well-informed in order to help maintain competitive edge.
With that in mind, at Design Cognition, we have created a range of friendly, easy-to-learn and access courses to help you in two important areas:
1. Knowledge
To help you develop your own knowledge and experience, so that you are equipped to make better and more informed decisions.
2. Skills
To help you apply the information provided and learn through your own insights and experience.
The training sessions will be fairly interactive, providing plenty of opportunities for you to bring your current packaging problems along for review and discussion by the tutor, in confidence if necessary.
We guarantee to engage your interest and commitment on the courses and are confident our training will improve your effectiveness at work. In addition, you’ll receive a full set of course notes in a comprehensive ‘takeaway’ package for future reference.
We also encourage you to let us know what you think. We are always able to consider running a bespoke course for you, if that would suit you better, and most courses are available as in-house training programmes at your own premises.
You can find out more about our training events at: Design Cognition training programme
We have put together a range of courses, from areas as diverse as creative and technical disciplines and from processes ranging from artwork generation to cost-optimisation. Some of our initial topics include:
Pharmaceutical packaging, Branding and shelf impact, Introduction to packaging for non-packaging professionals, 2D Data Matrix barcodes, Braille and Sustainability.
Further information and dates will follow on our ‘Training’ page and we are continually adding to these events, so please pop back often to review additions, or ask to join our training mailing list (email: training@designcognition.com) or call +44 (0)115 846 1914.
Chris Penfold
Bex's beautiful pestle & mortar
It’s Friday and we’ve reached the end of a journey – the last in our series of reviews of the High Street Dreams, BBC ‘reality TV show’ about product branding, packaging & design development. Following on from yesterday, we continue to look at ‘Homeware’, but this time it’s the turn of Bex Simon, an artistic blacksmith who designs beautiful one-off metal-ware objects for the home.
From her forge in East London, she produces stunning one-off commissioned ‘works of art’ in steel. Everything from table-top candelabras to ornate garden gates. Like many other small businesses, she is limited by the achievable output from her ‘one-woman-band’ operation and to meet demand in a more ‘cut-throat’ commercial world would need to find reliable partners/outsourced resource who could produce her designs to the same quality but at a fraction of the cost.
Bex’s mentor in the show was product designer Nick Munro, who is famous for (at the age of 23) kick-staring his ‘business empire’ by turning a bedspring into a commercial success as an ‘egg cup’. He has since created ranges for John Lewis, Arga and Fired Earth, with over 500 designs in production. As a starting point he took Bex to the Victoria & Albert museum (V&A) to study 5 centuries-worth of ironmongery as inspiration. Was she inspired? You bet! Everything from cotton-twist glass, pan hangers, bells, door chimes and (the crowning glory) a pestle & mortar, which got Bex really excited!
So off she went to design her own and a week later, after mapping out all of her ideas on a giant floor-mural, came ‘back to the table’ with a wonderful pestle & mortar of her own. She contacted a commercial casting foundry regarding a mould and after commissioning a prototype, she sat down with the Jo Malone, Nick Leslau and Nick Munro to be quizzed about costings and, like many of the other creative ‘contestants’, failed miserably when it came to business and finance. Bex’s solution was to involve her husband Dave more in the business to cover the financial aspects, leaving her to cover the artistic elements.
Bex's alluring carton branding with pink logo & embossed bubbles
At this point branding consultancy Landor were brought into ‘the frame’, providers of branding to well known brands like Heinz Baked Beans, Morrison’s supermarkets and Vodafone, to name but a few. The result was some very alluring branding in the form of an eye-catching and distinctive bright pink anvil logo (great) and a very appropriate grey/slate carton embossed with some swirling bubbles, the logo and a short sentence on the back of the carton, also in bright pink lettering (tastefully done): “FORGED with LOVE”. Bex says of the logo, it was a “cleverly designed pink colour infill to be off centre to represent the jarring from the strike of the hammer” The box was lined with some matching bright pink tissue paper which added vibrancy & energy to the pestle and mortar product within. See the picture above. Of all of the High Street Dreams packaging shown over the past few weeks, this is my favourite. Bex says herself, on her website: ”the colours we chose for the packaging and website were to represent the filth and grime of the workshop, whilst maintaining a luxurious and premium feel.” Having looked at Bex’s website (link at end of this post), I think that the branding there is also well put together and professional looking – overall it’s all very well coordinated.
Along with Harry Singer (see yesterday’s Phlib post), the ‘big test’ for Bex was a 1-day test that Jo Malone sorted out at the national lifestyle exhibition – The Ideal Home Show at Earl’s Court in London. The three things that they were trying to evaluate were:
1. How you sell your product
2. Whether you are great PR ambassadors to your product
3. How the consumers view your product
Unfortunately for Bex, unlike Harry, consumers weren’t as engaged for her, with products priced at £125 for a pewter? (or maybe steel) pestle and mortar and £250 for a bronze version. Everyone liked her work but no one was willing to pay that sort of money for a piece of ‘kitchen decorative art/furniture’, even though it was all “hand finished and polished”. This led to a concern by Jo and Nick that Bex wasn’t ready to pitch to a retailer – they thought that she needed more time to get her ‘act together’, which Bex took pretty well really. So she lived to ‘fight another day’. It’s interesting to note that, since the programme Bex announced on Twitter recently that she had been approached by Heals with a view to displaying some of her work in-store. So that’s a positive conclusion – well done Bex!
In terms of packaging, where does that leave us?
As far as I can tell, at the moment the only products that Bex is selling as ‘retail items’ are the pestle & mortar, which are available on her website for a price of £80 now – a big reduction on what they were being sold for at the Ideal Home Show exhibition. Other products, such as her wrought iron gates and garden furniture etc are generally huge and bulky, one-off items. These are impractical to develop or even have a need for a range of bespoke packaging but I think that Bex should make the most of her branding and maybe make some wrought-iron ‘tags’ on which she could etch “FORGED with Love from Bex” with her logo (each painted pink) as a really engaging and personal note to each customer – and that would be really novel!
Informing
I believe that there is also a place for Bex to print some really high quality brochures (if she hasn’t done so already), with some stunning atmospheric photography to engage consumers at an emotional level, providing an opportunity for Bex to ‘connect’ with her target market. She could provide all sorts of information on the brand heritage, her vision for the business, brand values, the methods she uses to make her artistic creations, the quality of materials & methods used and really build an emotional story on which to ‘pivot’ her brand.
Transporting & Protecting
Clearly there is a need to transport and protect the large items as they are transported, which is probably best performed by some form of ‘designer (pink?) bubble-wrap’ or other, more environmentally friendly material. Careful use of traditional ‘padding’ materials like corrugated board and bubble-wrap can provide a simple enough ‘filler’ to protect the product from crushing, but there are a number of alternative organic, compostable and ‘sealed air’ filler materials around now that can also provide a more ‘environmentally friendly’ transit packaging solution. These could be complimented with the embossed ‘anvil’ metal labels that I mentioned above to provide some branding.
I hope that this has highlighted SOME of the added branding and packaging considerations that need to be taken into account when developing and selling high quality bespoke art products to the market. Well done Bex, we wish you every success in the future.
You can find out more about Bex’s products from her Bexsimon website.
Chris Penfold
Traditional wine bottle cork packaging
There’s nothing quite like the ‘pop’ of a cork exploding from a wine bottle when it’s opened is there? For me, although screw thread or rubber closures do the job, they don’t quite have the same emotional appeal. Well, for those of you who have a similar opinion (94% of wine drinkers according to a survey of 1500), you will be pleased to hear that there is research available to backup the sustainable credentials of cork and its continued use in wine bottles.
According to the Portuguese Cork Association (APCOR) there are 3 misconceptions regarding cork stoppers, that are highlighted in a recent Packaging News article:
1. Trees are NOT cut down in the production of cork – they are harvested in a sustainable manner. In fact harvesting, if managed properly, actually guarantees a trees survival.
2. Screw caps are NOT the most environmentally friendly closure, as cork is 100% natural and renewable and apparently uses 10 times less carbon dioxide (CO2) emissions than plastic stoppers and 24 times less than screw caps.
3. Corked wine is (allegedly) is NO MORE of an issue with natural cork than tainitng is with other closure systems (although this has been very carefully worded by APCOR).
You can read the full article on the Packaging News website.
You could also check out the campaign website www.ilovenaturalcork.co.uk
Chris Penfold
Medical device packaging
Traditionally medical products, devices and their related packaging has been ’sidelined’ in much of the debate around the environment, where the major focus has been on retail products. However, it is estimated (Mulligan) that medical packaging contributes between 30% to 50% (or more) of the medical waste stream. There is a lot of work going on in the background, within the National Health Service (NHS) in the UK, and further afield globally, as healthcare practitioners are put under increasing pressure to ‘go green’, become more ’sustainable’ and reduce their ‘carbon footprint’. These initiatives go right to the core of their infrastructure, looking at everything from operating theatre furniture and equipment, through to medical devices and all related packaging.
However, there are wider ramifications, as it apparent that these sustainability initiatives will also enable huge cost benefits, improved regulatory compliance, and enhanced corporate social responsibility (CSR) when done correctly. So no pressure then 
!
On the face of it, this looks like a huge and daunting task, but with the aid of modern modelling techniques, such as those used by Walmart and by Marks & Spencer (M&S) in their ‘Plan A’, data and issues can be quite easily ‘chunked-down’ into manageable bite-size segments. This can help prioritisation and enable ‘quick wins’ on the highest ‘value creating’ initiatives.
It is important that suppliers and medical device manufacturers think about these sweeping changes and, if not already doing so, start to design and develop medical devices & healthcare packaging to meet these more stringent requirements. Next-generation packaging must be: 1) easy to manufacture; 2) meet stringent regulatory requirements; 3) meet the needs of distributors, healthcare institutions, and medical practitioners; and 4) minimize impact on the environment.
Mulligan talks in greater detail about all of this in an interesting article ‘Using a Life Cycle Analysis approach in medical packaging‘ recently published on the Healthcare Packaging website. Have a read and let us know what you think!
Chris Penfold
Apparently over 30% of food produced is wasted before being eaten
It is interesting to read that the focus of active and intelligent (A&I) packaging has shifted from “manufacturer concerns” such as shelf-life and spoilage to “consumer concerns such as freshness, quality and information”, according to recently published research.
The report – ‘The Future of Active and Intelligent Packaging in Food and Drinks’ said that industry leaders had identified “freshness indicators as the most important innovations in the field over the next five years. A development on quality was listed as the next most important field followed by temperature and time indicators.”
However, with over 30% of all food that we buy being wasted, I would hardly call “shelf-life and spoilage” just “manufacturing concerns”. They are huge and global concerns for everyone, much of which is to do with education and the role that packaging can play to save costs for everyone in the supply chain (very important in the present economic situation) but also, ultimately, to help save the planet’s finite resources.
I’m not sure how the research was conducted, what questions were asked, or how they were asked, but apparently, consumers ranked “health, convenience, safety and enhancing product attributes” as the most important attributes that would make them willing to pay more for A&I-packaged products. “Longer shelf-life and packaging that communicates product information” were also seen as important, but consumers perhaps see these as a ‘given’ and wouldn’t necessarily want to pay extra for them.
It is my feeling that the growth of A&I packaging has been primarily technology-led, by developments in sensor technology including nanosensors and biosensors. This is highlighted by the emerging trend of the incorporation of scavenging functions into packaging with bottles, labels or films. This is great technology, but I’m not sure that most consumers would understand what these are or what benefits they bring and therefore they would certainly not want to pay for their incorporation.
It is true that “Delivery of efficiencies in the value chain and the opportunity for manufacturers to differentiate their products and boost their efficiency by reducing product losses” will be major benefits for manufacturers and retailers – but what about consumers? There is a huge consumer-led marketing ‘trick’ being missed here, especially when “High production costs, compliance with food safety regulations and consumer mistrusts” are being highlighted in the report as “potential challenges”.
So, it is good to see that the consumer perspective is taking greater prominence (to some degree at least), in the New Product developments (NPD) that will help meet consumer needs in the expanding drinks and ready-meals segments. I agree, that the current focus for A&I has to be on luxury goods initially, and that it will move to lower-end products as the technology becomes more widely available and costs fall, but maybe it’s time to take a large ’step back’, flip this around completely and look at it from a consumers’ point-of-view. It is up to us all to educate consumers – highlight the wider issues of food (and water) waste & spoilage, get them to understand the more holistic effects of these on their daily ‘wants & (real) needs’ and ultimately get their ‘buy-in’ to the ‘real’ benefits.
Chris Penfold
You can read the full article at www.foodproductiondaily.com
Many thanks to @PhilCyLaw in Brussels for bringing this to our attention via Twitter.
I find the fact that the UK consumes 165 million cups of tea a day absolutely staggering.
What I find even more amazing though is that UK tea bags are made differently to those used in Europe. Why should they get 100% biodegradable bags when the UKs are between 70-80% biodegradable. I understand that the difference is caused by the polypropylene used to seal UK bags and it’s claimed that this is because we have more tea in our bags and therefore the seal needs to be better but…..
I think I’d rather have a slightly bigger bag with a vegetable gum seal that to be endlessly stirring a piece of polypropylene around in my drink – especially considering the number of cups of tea the average person in the UK must drink per day.
Jane
Interesting article from beverage daily
Bionic woman - Source: Wired via BrianSolis
Do you remember the film, Minority Report? Fiction often prefigures reality and in that movie a future was depicted, where visual objects are manipulated by hand, newspapers have sound & moving pictures, billboards change & interact (depending on who is viewing them) and cereal packs ‘talk’.
In the near future, it will be technically feasible and increasingly more cost-effective to put a moving display onto a packet of cornflakes. However, whether you are a technical specialist, generalist or know nothing about packaging whatsoever, we are all consumers and the question that’s so often overlooked is: so what?
Imagine going into your local supermarket where every cereal box bears a moving image. Should we use that moving display for promotional purposes or to add more information on the pack? As pointed out by Faraday, If all the pack graphics are moving, how will you create a clear point of difference? How else will the consumer be affected by the technological tidal-wave that could result from cheap, ubiquitous nanotechnology including plastic electronic devices and ‘smart’ materials?
Sony’s Rollable OTFT screen
Remarkably much of this technology already exists. Touch-screen technology is rapidly developing and ‘talking’ newspapers with moving pictures are close, as printing & polymer science catches up in devices like flat-screen televisions, where Sony launched “the worlds first OLED (Organic Light Emitting Diode) TV” in Japan 2007 and more recently (May 2010) their organic thin-film transistor (OTFT) ‘Rollable’ material.
Elon University made broad predictions (2006) for the future:
2010-2014: RFID tied to GPS – everywhere. Super supercomputers. Intelligent materials.
2015: Adaptable materials. Genetic profiling. Human cloning.
2016-2025: VR immersion. Ubiquitous robots. Emotion-control devices. Paint-on power.
2026-2045: Space elevator. Moon base. A “singularity” due to accelerating change.
2046-2150: Mars colony. Time travel. Brain downloading. Humans assimilated into the internet
So what are the implications for retail packaging? Certainly, it will need to be ‘smarter’, not only in terms of technologies & materials but also:
Packaging will also need to communicate even more information to the consumer:
There are already a variety of ‘intelligent’ packaging formats available in the healthcare sector to help patients take their medication at the right time. In consumer packaging, some AR technology is already used, such as the Lego Point-of-Sale packaging that gives a 3D visual rendition of the assembled contents within.
Lego AR POS packaging demo
Lego AR interactive POS terminal (Source: Augmented Reality Blog)
However, AR initiatives so far have been mostly utility focused, nothing more than animated 3D demos, exploiting the novelty of new technology. As a result, the AR ‘space’ is quickly becoming overcrowded and won’t take long for the ‘AR novelty’ to ‘wear off’. What is needed is a more consumer focused ‘problem solving’ approach in order to exploit the benefits of the technology.
As technology and web convergence happen, a number of exciting packaging opportunities will arise.
In retail stores, there will be opportunities for:
However for all of this to work, there will be a fundamental need for collaboration between retailers & all their supply chain partners.
In the home there will also be potential for more interactive & vivid:
This will mean opportunities for ‘Storytelling’ and bringing the products ‘to life’, which will lead to deeper brand engagement and stronger emotional connections, leading ultimately to greater brand loyalty.
There is an argument that all of this technology will have a dehumanising effect and there is also the privacy issue recently highlighted by Facebook, but the counter-argument is that communication binds us together, gives us shared context & ultimately a shared identity. Personally I think that the benefits far outweigh the problems, and we are now already on a journey of ‘no return’. So I would urge you to ‘grasp the nettle’ and take the initiative, before your competitors and before you get stranded without a ‘liferaft’.
O’Reilly said that “If we are going to solve the world’s most pressing problems, we must put the power of the ‘Web to work’ – its technologies, business models, and perhaps most importantly, philosophies of openness, collective intelligence & transparency.” Ultimately the Web and World will be one and the same, inextricably interlinked through packaging!
Chris Penfold
If you liked this and would like to see more – check out the collection of favourite Augmented Reality videos on our YouTube site.
