Plastics are a crucial component of many products and packs these days and their selection can have a significant impact on a products performance, quality, cost, shelf life and even stability, so it’s vital to make the correct selection.

This one day introductory course is intended to give delegates a greater appreciation and understanding, of what you need to consider when working with plastic components – whether they be actual product or packaging.

This great interactive course is being held THIS MONTH, so don’t delay in booking your place.

For further information on this course visit Plastic Materials in Packaging   or email training@designcognition.com

Alternatively give us call on +44 (0)115 8461914

New nanotechnology provides exciting opportunities for packaging

We came across this story today and are excited about the possibilities & opportunities that this could present to the packaging industry, especially in the area of ‘added-value’ electronic & ’smart’ packaging. At it’s heart is the discovery of a new way of splitting layered materials to give atom thin “nanosheets”. This has led to a range of novel two-dimensional nanomaterials with chemical and electronic properties that have the potential to enable new electronic and energy storage technologies. The collaborative* international research led by the Centre for Research on Adaptive Nanostructures and Nanodevices (CRANN), Trinity College Dublin, Ireland, and the University of Oxford has been published in this week’s Science. The scientists have invented a versatile method for creating these atom thin nanosheets from a range of materials using common solvents and ultrasound, utilising devices similar to those used to clean jewellery. The new method is simple, fast, and inexpensive, and could be scaled up to work on an industrial scale.

For decades researchers have tried to create nanosheets from layered materials in order to unlock their unusual electronic and thermoelectric properties. However, previous methods were time consuming, laborious or of very low yield and so unsuited to most applications.

“Our new method offers low-costs, a very high yield and a very large throughput: within a couple of hours, and with just 1 mg of material, billions and billions of one-atom-thick nanosheets can be made at the same time from a wide variety of exotic layered materials,” explained Dr Nicolosi, from the University of Oxford.
These new materials are also suited for use in next generation batteries – “supercapacitors” – which can deliver energy thousands of times faster than standard batteries, enabling new applications such as electric cars. Many of these new atomic layered materials are very strong and can be added to plastics to produce super-strong composites. These will be useful in a range of industries from simple structural plastics, through packaging, medical devices and even to aeronautics.

Source: Trinity College Dublin via www.nanowerk.com

You can read more Design Cognition related packaging stories in Technology

Chris Penfold

Key development in semiconductor technology provides breakthrough for electronic packaging

Semiconductor Research Corporation & Stanford Develop Unique Combination of Elements for Thermal Nanotape That Transforms Packaging Applications
Semiconductor Research Corporation (SRC), the world’s leading university-research consortium for semiconductors and related technologies, and researchers from Stanford University have developed a novel combination of elements that yields a unique nanostructure material for packaging. This advance should allow longer life for semiconductor devices while costing less than current state-of-the-art materials. In addition to chip manufacturers, several other industries could also gain greater product efficiencies from related thermal energy management technology.
For semiconductors, the improvement will come in the form of packaging for devices. Presently, manufacturers must rely on tiny pins or thick solder to bond sections of the semiconductor in order for the device to perform. However, current solder materials tend to degrade and fail due to heat and mechanical stress. In order to continue the scaling of integrated circuits, SRC and Stanford have researched materials that provide a high thermal connectivity — comparable to copper — with the flexible compliance of foam. The answer has been created through a nanostructured thermal tape that conducts heat like a metal while allowing the neighboring materials to expand and contract with temperature changes (metals are too stiff to allow this). This ability to reduce chip temperatures while remaining compliant is a key breakthrough for electronic packaging.

Checkout the full story @ Nanowerk News: www.nanowerk.com

You can read more Design Cognition related packaging stories in Technology

Chris Penfold

Our Injection Moulding and Tooling course has been filling up fast and places are now very limited.  To avoid the disappointment of missing out on this great offer, don’t delay, contact us today.

To find out more information about this great course just click Injection Moulding and Tooling Course or to register click Register for Injection Moulding and Tooling Course 

Alternatively just give us a call +44(0) 115841914

Look forward to seeing you there.

Jane

Want to know more about injection moulding? Increase your skills on our 1 day course

If you are involved in the design or development of injection moulded thermoplastic parts, whether packaging, delivery systems or devices, and want to save huge amounts of time, money & hassle, this 1 day course is for you – especially if you would like to be able to:

- Understand the key terms and phrases associated with injection moulding machines, the process and a basic multi cavity hot runner mould tool configuration.

- Have the knowledge and confidence to interact on an even level with suppliers when specifying, sourcing and managing a plastics moulding, tooling project through to final acceptance.

- Recognise common moulding faults and implement a course of remedial action quickly.

- Create a bespoke mould tool specification documents for your own components. This will enable you to not only understand your current suppliers documentation, but also compare alternative suppliers on a like-for-like basis.

There is an EARLY BIRD DISCOUNT, but HURRY, the discount ends Friday 24th December 2010.

To find out more, check out: Packaging Training Courses – More Information

or email Training@DesignCognition.Com

Alternatively just give us a call on +44 (0) 115 8461914

Look forward to seeing you there!

Professor Streckl & Duk Young Kim's research takes us ever-nearer to moving pictures on packaging

A breakthrough in a University of Cincinnati engineering lab that could clear the way for a low-cost, even disposable, e-reader is gaining considerable attention and this technology could have ‘far-reaching’ implications and provide all sorts of opportunities in the field of packaging, with the ability to ‘print’ moving pictures (of a quality seen on glass) onto flexible packaging.

Electrical Engineering Professor Andrew Steckl, together with UC doctoral student Duk Young Kim, have researched into an affordable, yet high-performance, paper-based display technology which has demonstrated that paper could be used as a flexible host material for an ‘electrowetting’ device. Electrowetting (EW) involves applying an electric field to coloured droplets within a display in order to reveal content such as type, photographs and video.

Steckl’s discovery that paper could be used as the host material has far-reaching implications considering other popular e-readers on the market such as the Kindle and iPad rely on complex circuitry printed over a rigid glass substrate. Steckl says: “It is pretty exciting. With the right paper, the right process and the right device fabrication technique, you can get results that are as good as you would get on glass, and our results are good enough for a video-style e-reader.”

He imagines a future device that is “rollable, feels like paper yet delivers books, news and even high-resolution color video in bright-light conditions” – perfect for packaging applications (in my opinion)! If you combine this with the Sony technology (Rollable OTFT screen) that we wrote about recently, the packaging possibilities are endless!

Read more about this type of technology in our ‘Technology’ folder.

You can read the full Steckl article at www.nanowerk.com

Chris Penfold

Brazil’s law requiring serialisation for pharmaceuticals gains pace

At Design Cognition we believe that the following legislation will have a major impact on any pharmaceutical company manufacturing and/or selling medicinal products in Brazil. In a major drive to eliminate counterfeited medicinal products; unique labels are to be supplied by the Brazilian Government’s ‘National Mint’ for medicines registered with the Brazilian Authorities.

All medicines will be required to have labels applied to their packaging before January 15th 2012. It will be illegal to sell products without these labels in place. Pharmacies throughout Brazil will have label readers installed to verify the labels on the products in time for this deadline.

This initiative is far more controlled and constraining than other anti-counterfeit measures put in place by Governments in other country, for example in France, where 2D data matrix codes are to be incorporated on all medicines by the end of this year.

The  introduction of this legislation, although delayed from June, has taken a ‘new turn’ recently, as emphasised in September by Peter Schmitt of Montesino Associates, who provided an update on the impending law in the live Webcast, “Update: Brazil Law 11.903—An “Emerging” Regulation for Traceability & Serialization.”

ANVISA is the Brazilian National Health Surveillance Agency and was established in 1999. The law and the original ANVISA guidelines detailed a program of serialized code in 2-D Data Matrix format on a security label printed by the national mint that was to be rolled out in June 2010. Subsequent ANVISA announcements delayed the timeline, but in November, ANVISA indicated that it will require all pharmaceuticals sold in Brazil to comply with its program by January 2012.

On November 3, ANVISA posted a Normative Instruction to the Daily Journal (Brazil’s equivalent to the United States’s Federal Register) detailing its decision to move forward with the self-adhesive security labels supplied by the Brazilian Mint (known by its Portuguese initials: CMB-Casa da Moeda). According to Schmitt’s translation, ANVISA states in the Instruction that “the self-adhesive labels shall contain an individual, unique, and non-repetitive identifier, called the IUM (Brazilian Initials for Unique Drug Identifier), printed in legible characters, and consisting of a two dimensional bar code. . . . The other specifications of self-adhesive labels are the responsibility of the Mint of Brazil and will be published by that entity.”

The self-adhesive labels, often called “Safety Labels” or “Stamps” by ANVISA, “will be supplied by the CMB to each company with drug registration in Brazil, regularized with ANVISA.”

The labels will feature an “invisible marker” for authentication that can only be recognized by the special readers. Measuring 19 × 25 mm, the labels will feature “micro fibers and coloured beads visible only under ultraviolet light” along with “micro cuttings to protect against attempted tampering,” Schmitt reports.

Over the next seven months, ANVISA will be supplying readers to pharmacies at no cost to them, which will enable them to authenticate the labels.

“Data from the security labels will be connected via the IUM and Brazil’s Electronic Invoice system and will be the responsibility of the Treasury Secretary of Brazil,” Schmitt explains.

“Pharmaceutical companies have 60 days to enroll in the program (not to implement) by signing a contract with the CMB,” Schmitt adds. “Shipment of the labels to the pharmaceutical company must begin within 60 days after the contract has been signed.”

Companies will have six months to start using the label for products produced in Brazil and 12 months for products imported into Brazil, Schmitt reports. After January 15, 2012, all pharmaceutical products sold in Brazil are required to have the safety label on their packaging.

Watch this space for further updates. You can read other pharmaceutical & healthcare-based packaging articles by following this link to Design Cognition Pharmaceutical Posts

Or follow this one to read the full Brazilian serialisation PMPNews article

Chris  Penfold

coca cola - branded packaging that delivers

In today’s increasingly competitive marketplace, effective branding is essential.

So we are running a 1 day course to give you hints, tips and pointers on how to make your product stand out on shelf through effective packaging as a marketing tool.

It will explain how to transform your good brand into a GREAT brand and help take your products to the ‘next level’, looking at a number of important aspects including brand values, added value & convenience, rationalisation, pack size, reducing material cost and innovation to get retailer acceptance, drive sales and increase profitability.

9th December 2010 at Biocity in Nottingham, UK

HURRY NOW – find out more & how to register to get an EARLY BIRD DISCOUNT by clicking Branded Packaging That Delivers

Great to see that this Roses pack won the Starpack Gold Environment Award.  The judges said

 “This entry is a winner because the design provides a 45% packaging weight reduction, allows for a more cost effective supply chain and has been developed to provide the strength and stability provided by a tin, but in a carton” 

Personally I really like this pack and indeed wrote about it last November  (Cadbury replaces Roses tin with cardboard box) when it was first launched in Tesco’s. 

It’s a shame, but I heard just a few weeks ago that this pack was being withdrawn.  It appeared to have everything going for it, so why is it being withdrawn? Comments at the time hinted that although consumers talk about wanting to be green the reality was a little different – I’m not sure I really agree with that.

Outside of the packaging industry who knew about the pack or its reasons for being there?  I certainly didn’t see any adverts or publicity for it.  I think Cadbury’s really missed a trick here, this could have been a great opportunity to engage with younger consumers.

A real missed opportunity!

Well it would appear to be the case in certain sectors of the market.

German retailer Penny Markt has announced that it will be moving a range of its own beverages from PET bottles to aluminium cans.  They appear to be claiming that when you look at the whole life cycle of the product they feel that aluminium cans are more environmentally friendly, or should that be less environmentally damaging.

Penny Markt are justifying their move back into cans with claims that new can designs now mean that 30% less material is used, that the recycling rate for aluminium cans in Germany have risen significantly and that they can also achieve savings as the cans stack better than the PET bottles they are replacing and also chill much faster – therefore saving energy and money.

The full article written by David Vink of European Plastics news makes an interesting read and gives a good background to the German drinks market.  Penny Markt obviously feel they are doing the ‘right thing’ and others in their market appear to be preparing to follow, but who is ultimately right?

If you talk to PET manufacturers they will have you believe that PET is less environmentally damaging than other packaging materials – if you talk to the glass industry then they are of course the most environmentally friendly – if you talk to the aluminium can producers they will equally justify themselves.

I believe the answer is very much ‘horses for courses’ in other words it really depends on not only the products you are looking to package, but also the full life cycle of the packaging, including the transport of the empty container and the disposal of it after use.  If you need help with making the most environmentally friendly decisions for your products, then don’t forget that we have two Chartered Environmentalists who can help, so why not contact Design Cognition and see how we could help make those seemingly difficult decisions easy!